Alumex Metals / Profile machining

Extrusions
we machine.

From frame members to glazing retainers and connection profiles. Contract machining from your released drawings.

Illustrative aluminum framing extrusions with hollow sections and gasket tracks
OEM profiles. Drawing-specific machining.

Profile families

Find the section you work with.

Explore the component, its role and the machining details to include in your RFQ.

01 / Main frame profiles

Mullions & transoms

The vertical and horizontal members that form the curtain wall frame. Their extrusion section carries the connection, glazing and gasket details.

Representative aluminum mullions & transoms with visible cross-section geometry
Representative sections · Geometry varies by OEM system

Machining scope to quote

  • Cutting to the scheduled member length
  • Connection and shear-block hole patterns
  • Countersinks, end notches and access features where detailed

Include with the RFQ

Section drawing, handed part drawing, reference faces, end conditions and the approved connection detail.

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Typical profile types

Vertical mullions · Horizontal transoms · Corner profiles · Reinforced sections

Where it fits

Transom ends engage with the connection blocks fixed to the mullion. Machined features must line up with the released joint detail.

02 / Exterior glazing retainers

Pressure plates & caps

Two distinct extrusions at the outside of a captured curtain wall. The pressure plate retains the glazing through the specified gasket arrangement; the cover conceals its fixings.

Representative aluminum pressure plates & caps with visible cross-section geometry
Representative sections · Geometry varies by OEM system

Machining scope to quote

  • Cutting plates and covers to their separate schedules
  • Pressure-plate fastener holes and specified drainage slots
  • Cover weep holes or end details where the drawing calls for them

Include with the RFQ

Plate and cap part IDs, orientation, hole and drainage details, finish and visible-face protection.

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Typical profile types

Horizontal pressure plates · Vertical pressure plates · Snap-on face covers

Where it fits

The pressure plate fastens through the thermal isolator to the frame. The face cover clips over the installed plate.

03 / Head, jamb and base interfaces

Perimeter & sill profiles

Profiles used where the framing meets the opening: heads, jambs, sills, receivers and related perimeter sections.

Representative aluminum perimeter & sill profiles with visible cross-section geometry
Representative sections · Geometry varies by OEM system

Machining scope to quote

  • Straight or angled cuts to the part schedule
  • Specified end notches and attachment holes
  • Slots, pockets and drainage details from the released drawing

Include with the RFQ

Opening location, orientation, end-treatment details, mating profiles and any finish-sensitive surfaces.

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Typical profile types

Heads & jambs · Sill sections · Receivers · Glazing adaptors

Where it fits

Perimeter conditions change with the opening and connection design. A head member may need an end notch while another member uses a different fixing pattern.

04 / Hollow architectural sections

Tubes & box sections

Square and rectangular hollow extrusions used in architectural components and subassemblies. Each wall and internal cavity affects tool access and workholding.

Representative aluminum tubes & box sections with visible cross-section geometry
Representative sections · Geometry varies by OEM system

Machining scope to quote

  • Cutting and end treatment to the drawing
  • Drilled or tapped features on specified faces
  • Milled slots and access openings, subject to section review

Include with the RFQ

Outside section, wall thickness, stock length, feature location, tool access and required inspection.

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Typical profile types

Square tube · Rectangular tube · Multi-cavity box sections

Where it fits

Machining can prepare a hollow profile for its specified connection, fixing or mating component. The assembly drawing defines the interfaces.

05 / Open architectural sections

Angles & channels

Open L and U sections, trim channels and related extrusions used for supports, edges and interfaces within an OEM assembly.

Representative aluminum angles & channels with visible cross-section geometry
Representative sections · Geometry varies by OEM system

Machining scope to quote

  • Cutting parts from the specified extrusion
  • Fixing holes, slots and countersinks where detailed
  • End notches and clearance features after fit review

Include with the RFQ

Leg or flange dimensions, wall thickness, handed view, contact faces and the machining drawing.

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Typical profile types

Equal & unequal angles · U channels · Trim & adaptor channels

Where it fits

Open sections need a clear datum and part orientation so cuts, holes and notches align with the component they attach to.

06 / The details between members

Connection profiles

Short sections and sleeves that connect or align larger frame members. Their engagement and fixing positions are specific to the OEM system.

Representative aluminum connection profiles with visible cross-section geometry
Representative sections · Geometry varies by OEM system

Machining scope to quote

  • Cutting short pieces to the connection schedule
  • Attachment holes, countersinks or tapped features as specified
  • Notches, reliefs and access details after review

Include with the RFQ

Mating section, connection drawing, part quantity, fastener detail and required fit or inspection criteria.

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Typical profile types

Extruded shear blocks · Splice sleeves · Connection sections

Where it fits

A shear block fits inside the horizontal member at its connection to the mullion. A splice sleeve relates to the vertical mullion joint and its designed movement allowance.

Have a different section, PVC profile or thermal assembly? Send the section drawing for a machining fit review.

From individual profiles to a system

How the layers
come together.

A representative captured curtain wall detail. Separate the layers to see where the machined aluminum parts sit within the assembly.

Representative captured curtain wall with rear framing, gaskets, glazing, thermal isolator, pressure plate and snap-on cover
Illustrative assembly based on manufacturer installation details. The OEM drawing governs the section geometry, fastening, sealing and installation. Open full-size drawing ↗

Reading the assembly

  1. 01

    Rear framing

    The mullion and transom form the frame. Cut lengths and connection features locate the joint.

  2. 02

    Interior gaskets

    Gaskets seat in the frame reglets and form the inner glazing contact.

  3. 03

    Glazing

    The glass is supported by the specified glass chairs and setting blocks.

  4. 04

    Thermal isolator

    The specified isolator sits between the frame nose and the exterior pressure plate.

  5. 05

    Pressure plate & gaskets

    The plate fastens to the frame and retains the glass through the exterior gaskets.

  6. 06

    Snap-on face cover

    The cover clips over the pressure plate. Its drainage detail is separate from the plate’s slots.

What Alumex supplies

The agreed cutting, drilling, tapping and milling of your aluminum profiles. Glazing, gaskets, system design and installation are shown here to explain the assembly context.

About this assembly example

The frame connection and glazing sequence were studied from Acro’s 3000 Series installation manual, including its horizontal-to-mullion connection and captured-glazing details. These are original representative illustrations, not Acro part drawings or an Alumex curtain wall system.

Acro 3000 installation reference

Before you release the parts

A profile drawing is
the starting point.

Pair the extrusion section with the machining drawing, quantity and required release date. Call out critical datums, handed parts, visible surfaces and inspection requirements.

Request for quote

Send your drawings and cut list.

Include the profile, quantities by release and when the first batch is due.